Fabo Company
A Mechanical Stabilization Plant is a high-efficiency facility engineered to produce dry mixture materials used in road base and sub-base applications. By precisely blending different types of aggregates, the plant delivers a homogeneous mixture that is essential for road construction, airfield pavements, industrial flooring and large-scale filling projects.
Its operating principle is based on accurate aggregate dosing, controlled conveying lines, and high-performance mixing. The production process includes the following stages:
Aggregate Feeding and Precise Weighing
Aggregates loaded into the bunker units are stored and measured through loadcell weighing systems. Each bunker performs highly accurate dosing based on the predefined mixture recipe. The weighed materials are directed from the weighing belts to the transfer conveyors in a balanced and continuous flow.
High-Performance Mixing with Twin-Shaft Mixer
Materials delivered from the transfer conveyors enter the twin-shaft mixer, where they are thoroughly blended. The twin-shaft mixing system creates both kneading and dispersing effects, ensuring complete homogeneity throughout the mixture. As a result, the final product meets all technical specifications required by modern infrastructure projects.
Storage Silo and Automatic Discharge System
The mixed material is transferred to the storage bunker via a conveyor system. The bunker operates under the supervision of the plant’s automation system and features a pneumatic discharge gate that enables rapid and controlled loading into trucks. This design ensures smooth operation and uninterrupted material flow.
Advanced Automation and Operational Efficiency
The plant is managed through a modern PLC automation system. Operators can adjust mix designs, monitor production steps, and control aggregate flow in real time. High-precision sensors and safety mechanisms guarantee consistent quality while reducing material wastage.
400-600 Ton/Hour
Production Capacity
Twin Shaft
Mixer
How Does a Mechanical Plant Work?
A mechanical plant operates as an integrated production system where raw materials are processed, transformed, or prepared using highly engineered machinery. At FABO Company, mechanical plants are designed to deliver continuous, efficient, and reliable operation for industries such as mining, aggregate production, recycling, and concrete manufacturing. Mechanical plants typically work through a structured workflow that combines automated machinery, material handling systems, screening technologies, and control units to achieve consistent, high-quality output.
The FTJ 11‑75 Mobile Tracked Jaw Crusher crushes large rocks directly on site. Its crawler tracks allow easy movement. Automation ensures fast, efficient, and consistent aggregate production.