Fabo Company
500–600 TPH Sand Screening Washing & Dewatering Screen – Hydrocyclone System Plant
The 500–600 tons per hour Sand Screening Washing & Dewatering Screen is designed to deliver maximum performance, durability, and efficiency for large-scale aggregate production. Engineered with advanced technology, this high-capacity system provides reliable operation for construction, mining, and infrastructure projects that demand consistent, high-quality output.
Overview of the Crushing and Screening Plant
This fully integrated system processes large stones and rocks extracted from quarries into various sizes of aggregate materials.
Equipped with automated feeding, crushing, and screening units, it ensures continuous and stable production. Despite its large capacity, the plant offers excellent energy efficiency and low maintenance costs, making it ideal for long-term operation.
Main Components and Operation Stages
1.Bidirection Stock and Feeding Bunker
The 30 m³ double-sided stock bunker can function as both a feed and stock bunker, offering high flexibility in plant operation. Material transfer between sections is provided by the bottom belt system, ensuring smooth flow.
Key Features:
Dual-function design for feeding or stocking
- 30 m³ capacity for efficient material handling
- Bottom belt system for controlled transfer
- Wear-resistant liners for extended service life
- Robust construction for heavy-duty use
2.Vibrating Washing Horizontal Screen
The vibrating washing horizontal screen combines high-capacity screening with effective washing performance. Designed with a horizontal screen body, it provides superior material retention time and efficient removal of clay, dust, and fine particles. Equipped with powerful vibration motors and integrated spray nozzles, it delivers clean, precisely classified aggregates.
Key Features:
- Horizontal design for longer material retention and higher washing efficiency
- Simultaneous screening and washing for cleaner, high-quality output
- High vibration performance ensuring accurate separation
- Corrosion-resistant and durable structure for wet and heavy-duty applications
- Easy maintenance and quick mesh replacement for continuous operation
3.Vertical Shaft Impact (VSI) Crusher
The VSI crusher is used for fine crushing and sand production, shaping the final product.
Advantages:
- Superior particle shape and consistency
- Energy-efficient design
- Low wear and operating cost
4.Cone Crusher
The cone crusher is used for secondary and tertiary crushing stages, providing precise reduction and shaping of hard and abrasive materials.
Advantages:
• High reduction ratio and excellent product shape
• Automatic hydraulic adjustment and overload protection
• Robust and wear-resistant design for long service life
• Consistent performance with low operating cost
Applications
Ready-mix concrete production
Road and highway construction
Dam and power plant projects
Quarry and mining operations
5.Hydrocyclone Dewatering Screen
The hydrocyclone dewatering screen combines centrifugal separation and vibration technology to remove excess water and fine particles from sand or crushed material, ensuring optimal moisture content for stockpiling or further processing.
Advantages:
- High-efficiency dewatering with precise moisture control
- Compact design combining hydrocyclone and vibrating screen
- Reduced water consumption and improved material recovery
- Durable, corrosion-resistant structure for continuous operation
6.Cone Crusher Feed Hopper
The cone crusher feed hopper ensures consistent material delivery to the cone crusher, supporting steady crushing performance and uniform product quality.
Advantages:
- Regulated feeding for consistent crushing efficiency
- Reinforced body structure for heavy-duty use
- Easy integration with conveyor and automation systems
- Minimized blockages and improved operational continuity
7.VSI Crusher Feed Hopper
The VSI crusher feed hopper provides steady and uniform material feeding to the vertical shaft impact crusher, ensuring efficient sand production and consistent particle shape.
Advantages:
- Controlled feeding for stable rotor performance
- Optimized design for uniform material distribution
- Heavy-duty, wear-resistant structure for long service life
- Easy integration with conveyors and feeding systems
8.Automation System
The automation system enables full automatic control of the entire crushing and screening plant from a single control cabin. Equipped with advanced PLC technology, it ensures precise, safe, and efficient operation of all equipment.
Advantages:
• Fully automatic operation for optimized performance and efficiency
• Centralized control via user-friendly control cabin interface
• PLC-based system ensuring reliability and precision
• Manual mode option allowing independent testing of each unit
• Enhanced safety and monitoring for uninterrupted plant operation
Why Choose the 500–600 TPH Stone Crushing Screening Washing Plant?
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⚙️ High Production Capacity: Ideal for large-scale aggregate and mining operations.
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🔧 Durable Equipment: Long service life and low maintenance.
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⚡ Energy Efficiency: Optimized motors and crushers minimize power consumption.
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🌍 Environmentally Friendly Design: Equipped with dust suppression and noise control systems.
Conclusion
The 500–600 tons per hour Sand Screening Washing & Dewatering Screen is the ultimate solution for high-volume, high-quality aggregate production.
With robust design, advanced automation, and efficient operation, it offers reliability, performance, and cost-effectiveness for demanding industrial projects.
If you are looking to integrate a high-capacity stone crushing plant into your operation, our expert team is ready to provide you with a custom-engineered solution tailored to your production needs.