Fabo Company
450–500 TPH Stone Crushing and Screening Plant
The 450–500 tons per hour stone crushing and screening plant is designed to deliver maximum performance, durability, and efficiency for large-scale aggregate production. Engineered with advanced technology, this high-capacity system provides reliable operation for construction, mining, and infrastructure projects that demand consistent, high-quality output.
Overview of the Crushing and Screening Plant
This fully integrated system processes large stones and rocks extracted from quarries into various sizes of aggregate materials.
Equipped with automated feeding, crushing, and screening units, it ensures continuous and stable production. Despite its large capacity, the plant offers excellent energy efficiency and low maintenance costs, making it ideal for long-term operation.
1.Vibrating Feeder Bunker
The vibrating feeder bunker ensures a steady and controlled material flow to the primary crusher.
Advantages:
- Uniform feeding for consistent crushing performance
- Prevents crusher overload
- Increases overall system efficiency and durability
2. Jaw Crusher
As the core of the system, the primary jaw crusher is designed to handle the first stage of material size reduction, breaking down large and hard rocks into smaller, more manageable sizes. Engineered for durability and high performance, it ensures reliable operation even under the toughest working conditions.
Key Features:
- High crushing capacity with a strong and durable jaw design
- Adjustable jaw settings for controlling output size and product gradation
- Robust steel frame construction for maximum strength and stability
- Uniform and cubical-shaped output ideal for further processing in secondary crusher
3. Vibrating Screen
The vibrating screen classifies crushed material into various size fractions using powerful vibration motors.
Advantages:
- Precise screening and size separation
- Large screening area for higher efficiency
- Durable and low-maintenance design
4.Cone Crusher Feed Hopper
The cone crusher feed hopper ensures consistent material delivery to the cone crusher, supporting steady crushing performance and uniform product quality.
Advantages:
- Regulated feeding for consistent crushing efficiency
- Reinforced body structure for heavy-duty use
- Easy integration with conveyor and automation systems
- Minimized blockages and improved operational continuity
5. Cone Crusher
The cone crusher is used for secondary and tertiary crushing stages, providing precise reduction and shaping of hard and abrasive materials.
Advantages:
• High reduction ratio and excellent product shape
• Automatic hydraulic adjustment and overload protection
• Robust and wear-resistant design for long service life
• Consistent performance with low operating cost
6. VSI Crusher Feed Hopper
The VSI crusher feed hopper provides steady and uniform material feeding to the vertical shaft impact crusher, ensuring efficient sand production and consistent particle shape.
Advantages:
- Controlled feeding for stable rotor performance
- Optimized design for uniform material distribution
- Heavy-duty, wear-resistant structure for long service life
- Easy integration with conveyors and feeding systems
7. Vertical Shaft Impact (VSI) Crusher
The VSI crusher is used for fine crushing and sand production, shaping the final product.
Advantages:
- Superior particle shape and consistency
- Energy-efficient design
- Low wear and operating cost
8.Automation System
The automation system enables full automatic control of the entire crushing and screening plant from a single control cabin. Equipped with advanced PLC technology, it ensures precise, safe, and efficient operation of all equipment.
Advantages:
- Fully automatic operationfor optimized performance and efficiency
• Centralized control via user-friendly control cabin interface
• PLC-based system ensuring reliability and precision
• Manual mode option allowing independent testing of each unit
• Enhanced safety and monitoring for uninterrupted plant operation
Applications
Ready-mix concrete production
Road and highway construction
Dam and power plant projects
Quarry and mining operations
Why Choose the 450–500 TPH Stone Crushing Plant?
- ⚙️ High Production Capacity: Ideal for large-scale aggregate and mining operations.
- 🔧 Durable Equipment: Long service life and low maintenance.
- ⚡ Energy Efficiency: Optimized motors and crushers minimize power consumption.
- 🌍 Environmentally Friendly Design: Equipped with dust suppression and noise control systems.