Fabo Company
200–250 TPH Stone Crushing Screening and Washing Plant
The 200–250 tons per hour stone crushing and screening plant is designed to deliver maximum performance, durability, and efficiency for large-scale aggregate production. Engineered with advanced technology, this high-capacity system provides reliable operation for construction, mining, and infrastructure projects that demand consistent, high-quality output.
Overview of the Crushing Screening Washing Plant
This fully integrated system processes large stones and rocks extracted from quarries into various sizes of aggregate materials.
Equipped with automated feeding, crushing, and screening units, it ensures continuous and stable production. Despite its large capacity, the plant offers excellent energy efficiency and low maintenance costs, making it ideal for long-term operation.
Main Components and Operation Stages
1.Vibrating Feeder Bunker
The vibrating feeder bunker ensures a steady and controlled material flow to the primary crusher.
Advantages:
- Uniform feeding for consistent crushing performance
- Prevents crusher overload
- Increases overall system efficiency and durability.
2.Jaw Crusher
As the core of the system, the primary jaw crusher is designed to handle the first stage of material size reduction, breaking down large and hard rocks into smaller, more manageable sizes. Engineered for durability and high performance, it ensures reliable operation even under the toughest working conditions.
Key Features:
- High crushing capacity with a strong and durable jaw design
- Adjustable jaw settings for controlling output size and product gradation
- Robust steel frame construction for maximum strength and stability
- Uniform and cubical-shaped output ideal for further processing in secondary crusher
3. Vibrating Washing Screen
The vibrating washing screen not only classifies crushed material into different size fractions but also washes it to remove impurities such as clay, dust, and fine particles. Equipped with high-performance vibration motors and integrated spray nozzles, it ensures clean and precisely separated aggregate output.
Key Features:
Simultaneous screening and washing for cleaner, high-quality aggregates
High vibration efficiency ensuring accurate material classification
Large screening surface for maximum throughput
Durable, corrosion-resistant design suitable for wet and heavy-duty applications
Easy maintenance and quick mesh replacement for uninterrupted operation
4. Tertiary Impact Crusher
The tertiary impact crusher is used in the final stage of crushing to achieve fine and precisely shaped aggregates. Designed for high reduction ratios, it enhances product quality and overall plant efficiency.
Advantages:
• High-speed rotor for fine and uniform particle shape
• Adjustable breaker plates for desired output size
• Energy-efficient design with low operating cost
• Robust construction for continuous, heavy-duty operation
• Easy maintenance and quick access to wear parts
5. Screw Washer
The screw washer is an efficient piece of equipment designed for washing and dewatering fine materials such as crushed stone and sand. It provides an effective solution for removing clay, dust, and other unwanted impurities that accumulate in fine materials. It operates via an inclined trough and a rotating spiral mechanism that conveys the material while integrated water jets or a bath system provide thorough cleaning.
Key Features:
- Effective Washing and Dewatering: Ensures a clean, high-quality product by thoroughly cleansing and dewatering material.
- Robust Construction: Durable, wear-resistant design built for heavy-duty operation.
- High Capacity: Continuous spiral rotation enables consistent and efficient processing.
- Easy Maintenance: Minimal moving parts and easily replaceable wear liners.
- Reliable Operation: Simple and trouble-free mechanism ensures minimal downtime.
200–250 TPH Stone Crushing Screening Washing Plant Advantages:
- High reduction ratio and excellent product shape
Automatic hydraulic adjustment and overload protection
• Robust and wear-resistant design for long service life
• Consistent performance with low operating cost
Applications
- Ready-mix concrete production
- Road and highway construction
- Dam and power plant projects
- Quarry and mining operations
Why Choose the 200–250 TPH Stone Crushing Screening Washing Plant?
- ⚙️ High Production Capacity: Ideal for large-scale aggregate and mining operations.
- 🔧 Durable Equipment: Long service life and low maintenance.
- ⚡ Energy Efficiency: Optimized motors and crushers minimize power consumption.
- 🌍 Environmentally Friendly Design: Equipped with dust suppression and noise control systems.