550-650 TPH Crushing And Screening Plant

550–650 TPH Stone Crushing and Screening Plant

The 550–650 tons per hour stone crushing and screening plant is designed for medium to large-scale aggregate production facilities that require high efficiency, consistent product quality, and reliable performance. Built with durable components and smart automation, this system ensures smooth operation under the toughest working conditions.

Overview of the Crushing and Screening Process

This high-performance plant processes raw materials extracted from quarries into precisely sized aggregates used in construction, infrastructure, and mining industries.
With its balanced combination of feeders, crushers, and screens, it provides stable throughput, optimized energy consumption, and minimal downtime — ensuring long-term profitability for aggregate producers.

Main Components of the 550–650 TPH Crushing Plant

1. Vibrating Feeder Bunker

The production starts with the vibrating feeder bunker, which regulates and evenly distributes raw materials to the primary crusher.
Advantages:

• Ensures continuous and stable feeding

• Prevents sudden overloads on crushers

• Reduces maintenance intervals

2. Wobbler Feeder

The wobbler feeder efficiently handles sticky, wet, or large rocks by separating fines before crushing.
Advantages:

• Prevents blockages and buildup

• Enhances crusher efficiency

• Extends equipment lifespan

3. Primary Impact Crusher

The primary impact crusher performs the first stage of material size reduction. It crushes large stones into smaller pieces suitable for secondary crushing.
Key Features:

• High crushing capacity

• Adjustable breaker plates for size control

• Delivers uniform, cubical-shaped aggregates

4. Vibrating Screen

The vibrating screen separates the crushed material into multiple size fractions for further processing.
Advantages:

• High screening precision

• Large screening surface area

• Long-lasting wire mesh and components

5. Secondary Impact Crusher

The secondary impact crusher reduces intermediate-sized materials to final aggregate sizes.
Advantages:

• Produces consistent, high-quality material

• High reduction ratio

• Easy maintenance and wear part replacement

6. Horizontal Vibrating Screen

After secondary crushing, materials pass through a horizontal vibrating screen for final classification.
Advantages:

• Compact design and smooth operation

• Accurate particle separation

• Suitable for multiple aggregate grades

7. Feeding Bunkers

The feeding bunkers placed between process stages balance material flow and maintain stable production.
Advantages:

• Prevents uneven feeding

• Improves overall system efficiency

• Reduces operational interruptions

8. Vertical Shaft Impact (VSI) Crusher

The VSI crusher is used for fine crushing and sand production, shaping the final product.
Advantages:

• Superior particle shape and consistency

• Energy-efficient design

• Low wear and operating cost

9. Stock Bunkers

The processed aggregates are stored in stock bunkers, ready for loading or transport.
Advantages:

• Separate storage for different sizes

• Preserves product quality

• Simplifies truck loading operations

Key Benefits of the 550–650 TPH Stone Crushing Plant

• ⚙️ Optimized Capacity Range: Perfect balance between high output and energy efficiency.

• 🔧 Durable Engineering: Built with heavy-duty materials for long service life.

• ⚡ Efficient Operation: Reduced power consumption with advanced motor systems.

• 🌍 Eco-Friendly Design: Equipped with dust suppression and noise reduction technologies.

• 💡 Modular Configuration: Easily customizable to meet specific project requirements.

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